Progressive Dies
Our progressive stamping dies are engineered for complex geometry and high-volume production. By incorporating multiple operations into a single continuous strip feeding mechanism, we achieve incredible throughput whilst maintaining zero defect tolerances.
Technical Capabilities:
- Extrusion, coining, and deep drawing integration.
- Up to 3.5mm sheet thickness handleability.
- Material types: HSS, Mild Steel, Aluminum Alloys.
Tandem Tools
For heavy structural parts exceeding the size constraint of a progressive die, we design multi-stage tandem lines. These independent tool blocks manage blanking, forming, and trimming across sequential press operations.
Technical Capabilities:
- Large panel forming up to 1.5 meter spans.
- Draw depth analysis yielding optimal radii configurations.
- Zero-springback compensation engineered directly into CAD surfaces.
Fine Blanking Dies
Our fine blanking tools eliminate secondary machining out of sheared parts. Delivering smooth, 100% sheer edge surfaces and extreme geometrical flatness in a single stroke, vastly reducing part cycle costs.
Technical Capabilities:
- V-ring stinger design for material holding.
- Minimal punch-to-die clearance (sub-micron tuning).
- Tungsten carbide inserts for superior tool life.
Injection Molding Dies
State-of-the-art mold tool manufacturing enabling high-grade thermoplastic component creation. We optimize cooling channel design and gate flow analysis to ensure structural integrity in the finished molded part.
Technical Capabilities:
- Multi-cavity synchronization.
- Hot runner & cold runner system integration.
- Insert molding and over-molding mold designs.
Jigs, Fixtures & Gauges
Our bespoke engineering fixtures guarantee positional precision on manufacturing assembly lines. From hydraulic welding jigs to CMM checking gauges, we construct heavy-duty systems that eliminate human dimensional error.
Technical Capabilities:
- Pneumatic/Hydraulic automated clamping.
- CMM certified go/no-go master gauges.
- Ergonomic handling design for fast line-side operation.
